Products

Overview

Welspun Corp is a one-stop service provider of Welded Line Pipes, Ductile Iron Pipes, Stainless Steel Pipes, Tubes and Bars, and is soon starting the production of TMT Bars. We offer end-to-end products, comprehensive pipe solutions and ancillary services, using innovative technology to build our capabilities and focus on future opportunities. We are consistently adding relevant offerings to meet customers’ requirements and cater to the ever-evolving needs of the industry.

A Diversified Product Portfolio

Carbon Steel Line Pipes

Dive deeper to know more about our operational prowess and the range of services we offer through the matrix below.

Commitment
to Quality

Welspun Corp Ltd. has been a leading pipe manufacturer for over two decades, delivering products like SAWL pipes, SAWH pipes, HFW pipes, HIB, External & Internal coating including CWC. Our customer's technical requirements are borne in mind while manufacturing these pipes, including all applicable National/International standards. We adopt the most stringent and best quality management systems at all our facilities. Welspun Corp Ltd. is accredited with various certificates, namely ISO 9001: 2015, ISO 14001: 2015, ISO 45001: 2018 at their Anjar and Dahej plants in Gujarat, India and Raisen plant in Bhopal, India.

India

High Frequency Welding (HFW)

Capacity 200 KMTPA
Length

Upto 18.5 m

Wall Thickness

2mm - 12.7 mm

Outer Diameter

1 1/4 inch - 16 inch

Grade

Upto API 5L X-80

Longitudinal Submerged Arc Welding (L-SAW)

Capacity: 700 KMTPA (Anjar: 350 | Dahej: 350)
Length

Upto 18.5 m

Wall Thickness

6mm - 45 mm

Outer Diameter

16 inch - 56 inch

Grade

Upto 5L X-80

Helically Submerged Arc Welding (H-SAW)

Capacity: 755 KMTPA (Anjar: 250 | Dahej: 50 | Mandya: 150 | Bhopal: 305)
Length

Upto 18 m

Wall Thickness

5mm - 27 mm

Outer Diameter

18 inch - 143 inch

Grade

Upto API 5L X-80

Bends

Capacity: 3900 Nos.
Pipe Diameter

4 inch - 60 inch

Bend Angle

0-180°

Max Arc Length

(Arc + Tangent) - upto 16m

Thickness

45mm

Anti-Corrosion Coating

Capacity: 25.2 Mn sq.m (Anjar: 15.4 Mn sq.m | Dahej: 5 Mn sq.m | Bhopal: 4.8 Mn sq.m)
Annual
Capacity

25.2 Mn sq.m

External Coating
Pipe Diameter

2 inch - 140 inch

Internal
Coating Pipe
Diameter

4.5 inch - 140 inch

Pipe Length

Upto 18.5 m

"Type of Coating - 3 Layer Polyethylene / 3 Layer Polypropylene / Single Layer & Dual Layer Fusion Bonded Epoxy(FBE/DFBE), Liquid Epoxy - Flow Coating"

Concrete Weight Coating (CWC)

Capacity: Upto 45,000 Nos. (4.5" - 24") | Upto 39,000 Nos. (24" -56")
Pipe Length

Upto 18.5 m

Incoming Pipe Weight

15 MT Max

CWC Pipe Weight

40 MT Max

Logistics
& Services

Very well connected to several major seaports, namely, Mundra, Kandla, Hazira & Dahej port.

A dedicated storage space inside Mundra port to enable the management of a voluminous business.

The capability of loading and shipping pipe by rakes; has achieved more than 20 full rakes in a month.

Yard/Dumpsite management: A dedicated team to handle the end-to-end supply chain by leasing/developing/managing pipes yards all across the globe.

Expertise in vessel loading and pipe handling to ensure a damage-free pipe delivery

KSA

Helical Submerged Arc Welding (H-SAW)

Capacity: 375 KMTPA
Length

Upto 18 m

Wall Thickness

6mm - 25.4 mm

Outer Diameter

18 inch - 100 inch

Grade

Upto API 5L X-80

Anti-Corrosion Coating

Capacity: 4.5 Mn sq.m
Annual Capacity

4.5 Mn sq.m

External Coating Pipe Diameter

2 inch - 120 inch

Pipe Length

Upto 26 m

Type of Coating - 3 Layer Polyethylene / 3 Layer Polypropylene / Single & Dual Layer Fusion Bonded Epoxy (FBE/DFBE) – ARO and Rough coating)

Double Joint

Outer Dimeter

16 inches - 60 inches

Pipe Wall Thickness

Up to 2 inches

Pipe Length

Up to 26.2 Meters

Logistics
& Services

400,000 sqm to 800,000 sqm. yard with a capacity to store more than10,000 to 20,000 pipes in different diameter, thickness and grade; stacked project-wise.

Fully covered with 400 micron plastic sheet

100% allocation and identification of storage bins through SAP

Each pipe is traceable of its identification and storage location by SAP ECC6 with barcode

Handling of 3LPE and FBE Coated Pipes with vacuum fitted cranes to avoid pipe and coating damages

First export of pipes from KSA To Mexico without any pipe or coating damages

Handled more than 1,000,000 MT of Pipes in the year 2019-2020, without any accident, damage or customer complaint

USA

High Frequency Induction Welding (HFIW)

Capacity: 175 KMTPA
Length

Upto 24 m

Wall Thickness

4mm - 12.7 mm

Outer Diameter

6 5/8 inch - 20 inch

Grade

Upto API 5L X-80 and J55

Helical Submerged Arc Welding (H-SAW)

Capacity: 350 KMTPA
Length

Upto 24.3 m

Wall Thickness

8mm - 25.4 mm

Outer Diameter

24 inch - 60 inch

Grade

Upto API 5L X-80

Anti-Corrosion Coating

Capacity: 9.1 Mn sq.m
Annual
Capacity

9.1 Mn sq.m

External Coating
Pipe Diameter

4 inch - 60 inch

Internal
Coating Pipe
Diameter

24 inch - 60 inch

Pipe Length

Upto 24.5 m

Type of Coating - Single & Dual layer Fusion Bonded Epoxy (FBE/DFBE), Liquid Epoxy - Flow Coating.

Logistics
& Services

Longest railway track in any pipe mill with 37000-liner feet of railway track. Capability to load a full unit train per day with the capacity to handle over 300 rail cars per day

Pipe storage capacity with a track record of storing 450 miles of pipes on the property

Facility directly connected to two class-one railroads (BNSF and UP); having the flexibility to service any location for customers. The facility has shipped more than 33,000 rail cars

Rail car loading capability as per AAR - 89' flats, bulkheads, and Gandolas.

Situated at little port authority, with direct access to waterways for very efficient barge load out and load in, and handled over 2,000 barges.

Ability to provide a full end-to-end solution to the customer along with pipe yard development, handling, and management.

Connected to Interstate I-40 and I-30 for direct load out on trailers with 40’, 60’, and 80'; having shipped more than 60,000 truckloads.

Ductile Iron Pipes

Bringing Water to Homes across the Nation

Welspun Corp has set up an integrated Ductile Iron (DI) Pipes facility with a capacity of 400,000 MT along with other value-added ancillary services at Anjar, Gujarat. The DI Pipes produced at this state-of-the-art Greenfield manufacturing unit caters to water infrastructure needs, both in India and globally.

Capacity/Specifications

Commitment
to Quality

This facility is operating under ISO 9001: 2015 Quality Management System and ISO 14001:2015 Environmental Management System. All products at this facility including DI Pipes, and Pig Iron are manufactured and tested in accordance with the requirements of domestic and international standards.

Logistics
& Services

Shipped more than 15000 kms globally from different plants

Over 50,000 truckloads of pipes 1200 barge loads and over 5000 rail cars

Bar coding and Integration with SAP, and verfication at least 3 times before loading onto the vessel

Hello Turnaround time of vessel is less than 5 days

100% use of box shaped vessels to ensure zero damages.

Capacity to handle 300+ trailers per day

TMT Rebars

With a keen focus on infrastructure, we are also in the process of augmenting our steel-making facilities by installing a reinforcement steel (TMT rebars) mill that boasts cutting-edge technology, located at Welspun City, in Anjar, Gujarat.

WCL has an existing manufacturing set-up of BIS Certified Steel Billets which will be used as inputs for manufacturing TMT Rebars ranging from 8mm to 32mm, with a total capacity of 350 KMTPA. It aims to emerge as one of the most credible players in the Western and Central parts of India offering high-quality Thermo Mechanically Treated rebars.

TMT rebars details

Logistics
& Services

Very well connected to several major seaports, namely, Mundra, Kandla, Hazira & Dahej port.

A dedicated storage space inside Mundra port to enable the management of a voluminous business.

The capability of loading and shipping pipe by rakes; has achieved more than 20 full rakes in a month.

Yard/Dumpsite management: A dedicated team to handle the end-to-end supply chain by leasing/developing/managing pipes yards all across the globe.

Expertise in vessel loading and pipe handling to ensure a damage-free pipe delivery

Pig Iron

Pig iron, also known as crude iron, is an intermediate product of the iron industry in the production of steel which is obtained by smelting iron ore in a blast furnace. It contains at least 92% Fe and has a very high carbon content, typically 3.5 - 4.5%.

A majority of pig iron is produced and consumed within integrated steel mill complexes, where blast furnace iron is transferred directly to the steel plant in molten liquid form, also known as "hot metal" or "blast furnace iron."

Iron pig details
Iron pig details

Logistics
& Services

Very well connected to several major seaports, namely, Mundra, Kandla, Hazira & Dahej port.

A dedicated storage space inside Mundra port to enable the management of a voluminous business.

The capability of loading and shipping pipe by rakes; has achieved more than 20 full rakes in a month.

Yard/Dumpsite management: A dedicated team to handle the end-to-end supply chain by leasing/developing/managing pipes yards all across the globe.

Expertise in vessel loading and pipe handling to ensure a damage-free pipe delivery